AUCHAN

In the modern full-chain production system of the beverage industry, beverage filling production lines have long been the core infrastructure that determines production efficiency, product quality and food safety standards. From the common bottled water and carbonated sodas in daily life, to fresh juices and sterile tea drinks that demand extremely high hygiene standards, the large-scale mass production of all liquid beverages cannot be achieved without a stably operating beverage filling production line as the underlying support.

A mature beverage filling production line is not a simple splicing of single-function equipment, but an automated integrated system with three modules of pre-treatment, filling core and post-packaging working in deep synergy. The blending tank in the pre-treatment stage can realize precise proportioning of multiple raw materials, and the fully automatic stirring system keeps the flavor of the beverage stable all the time. The subsequent deaerator reduces the residual oxygen in the liquid through vacuum treatment with a vacuum degree no higher than -0.09MPa, effectively avoiding oxidative deterioration of the beverage and extending the shelf life of the product from the source. The output materials of these pre-processes will be directly transported to the core area of the beverage filling production line through a fully closed food-grade pipeline, and the whole process will not contact the external non-clean air, which avoids the risk of secondary pollution from the process.

The filling core module is the technical key of the entire beverage filling production line. Different types of beverages are matched with corresponding filling logic: carbonated beverages adopt isobaric filling technology to avoid a large amount of foam overflow during the filling process and cause material loss; non-carbonated fruit juices and tea drinks can choose hot filling or aseptic cold filling modes according to requirements. The corresponding beverage filling production line for aseptic cold filling can complete the filling process at room temperature, maximally retaining the original flavor and nutritional components of the beverage. The current mainstream high-precision beverage filling production line can already control the filling error within ±0.5%, and the net content of each bottle of product remains highly consistent, greatly reducing material waste in the production process.

The beverage filling production line in the post-packaging link will successively complete the whole process of bottle warming, labeling, inkjet coding, cartoning and palletizing. The labeling equipment with a positioning deviation of no more than ±1mm can make the labels on each bottle neat and standard. The supporting inkjet coding system can clearly print the production date, batch number and even the full-link traceability QR code, so that every product leaving the beverage filling production line has a complete identity mark. The entire beverage filling production line is uniformly dispatched by the central PLC control system. Operators only need to set the corresponding parameters on the touch interface to complete the operation monitoring of the whole process, without a large number of manual interventions, which greatly reduces the quality fluctuation caused by human operations.

With the continuous upgrading of the beverage consumption market, users' requirements for product taste and freshness continue to improve, and the corresponding beverage filling production lines are also iterating towards higher intelligence and flexibility. The new generation of modular-designed beverage filling production lines can adapt to bottles of different capacities and materials with extremely short changeover time, quickly switch the production tasks of multiple beverages, and help beverage manufacturers flexibly respond to the changing demands of the market. In terms of food contact safety, all parts of the current mainstream beverage filling production lines that are in contact with materials are made of 316L stainless steel that meets national standards, which is corrosion-resistant and easy to clean, fully meeting the hygiene production requirements of all kinds of liquid food.

It can be said that without modern beverage filling production lines, there would be no rich, diverse and stable quality beverage consumption market today. The continuously technically upgraded beverage filling production lines will continue to promote the entire beverage industry to move forward in a more efficient, safer and smarter direction.