AUCHAN

In the wave of global manufacturing intelligence transformation, intelligent automated filling production lines have become a core tool for improving production efficiency and ensuring product quality. Recently, the new intelligent automated filling production line invested in and constructed by XX Company has officially gone into operation, marking a new phase for the company in the field of smart manufacturing. This sets a new benchmark for efficiency, precision, and green production in the industry.

Intelligent automation enables the filling efficiency to be improved by leaps and bounds

Traditional filling production lines rely on manual operations, which not only limit efficiency but also make errors more likely. The intelligent automated filling line launched by XX Company this time adopts internationally leading servo drive technology and AI visual inspection systems, achieving unmanned operation throughout the process of filling, capping, labeling, and palletizing. Equipped with high-precision filling machines, the filling error is controlled within ±0.3%, and the filling speed reaches up to 400 bottles per minute, an improvement of over 50% compared to traditional lines.

In addition, the production line adopts a modular design, allowing for quick switching between different bottle sizes and filling capacities. Product type changes can be completed in just 5 minutes, significantly reducing downtime and meeting flexible production needs. Through seamless integration of MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning), production data is uploaded to the cloud in real time, enabling managers to remotely monitor equipment operation status and make intelligent decisions.

AI + Internet of Things, creating a new ecological environment for intelligent filling

During the process of intelligent upgrading, XX Company deeply integrates AI algorithms with Internet of Things (IoT) technology, enabling its smart automated filling production line to have self-learning and self-optimization capabilities. For example, the AI visual inspection system equipped on the production line can automatically identify bottle defects, level deviations, and misaligned labels, achieving an accuracy rate of 99.9% in removing defective products, significantly reducing the cost of manual re-inspection.

At the same time, the predictive maintenance system equipped with the equipment can monitor in real-time the operating conditions of key components of the filling machine, such as motor temperature and bearing vibration, to issue early warnings for potential faults and prevent unplanned downtime. According to statistics, the application of this technology has increased the Overall Equipment Effectiveness (OEE) of the equipment to over 90%, far exceeding the industry average.

Green manufacturing, practice sustainable development

While pursuing efficient production, XX Company consistently implements the concept of green manufacturing. The intelligent automated filling line uses energy-saving motors and a heat recovery system, reducing energy consumption by 25%. Additionally, the production line is equipped with waste liquid recovery devices, ensuring that any overflowed materials during filling can be recycled, achieving zero resource waste.

Future outlook: towards a fully intelligent factory

The launch of this intelligent automated filling production line marks a crucial step for XX Company towards Industry 4.0. In the future, the company will continue to explore cutting-edge technologies such as 5G, digital twins, and robotic collaboration, aiming to create a globally leading "dark factory" (unmanned fully automated production workshop), driving the manufacturing industry towards smarter, more efficient, and greener development.