AUCHAN

With the continuous advancement of industrial automation, the liquid packaging industry has put forward higher requirements for production efficiency, packaging accuracy and operational standardization. Traditional separated filling, capping and labeling equipment has prominent drawbacks such as disjointed processes, low production efficiency, large manual investment and unstable packaging quality. The integrated filling, capping and labeling production line integrates three core packaging processes into one compact system, realizing fully automated continuous operation, and the high-performance filling production line has become the core equipment to promote the standardized and intelligent development of the liquid packaging industry.

The integrated structural design of the filling production line is the core advantage that distinguishes it from traditional discrete equipment. The filling production line cancels redundant intermediate handling links of traditional equipment, and realizes seamless connection from bottle feeding, quantitative filling, automatic capping to precise labeling and finished product output. The integrated design greatly optimizes the workshop space layout. The overall floor area of the filling production line is reduced by more than 40% compared with the combined traditional equipment, which effectively saves workshop space costs and makes the production operation more standardized and orderly. The streamlined operation mode of the filling production line eliminates process delays and material accumulation caused by manual docking, fundamentally improving the continuity and stability of production.

High-precision filling performance is the core competitiveness of the filling production line to ensure product quality. The filling production line is equipped with an intelligent variable-frequency quantitative filling system, which can accurately adjust the filling volume according to different material viscosities, covering the filling requirements of various liquid materials such as water-based liquids, emulsions, suspensions and oily liquids. The filling error of the filling production line is strictly controlled within ±1%, which completely avoids common production problems such as less filling, overflow and material leakage. Equipped with anti-drip filling valves, the filling production line has no material residue during operation, effectively preventing cross-contamination of materials, and fully meeting the GMP production standards of food, pharmaceutical and daily chemical industries.

The intelligent capping module perfectly matches the operation rhythm of the filling production line and realizes high-standard sealing packaging. The filling production line is equipped with an adaptive torque adjustment capping system, which is compatible with various cap types such as threaded caps, anti-theft caps and press caps. The system can preset torque parameters according to cap specifications, automatically complete cap feeding, positioning and tightening operations, and effectively avoid unqualified problems such as loose caps, over-tightened damaged bottle mouths and liquid leakage. The capping process is linked synchronously with the filling process of the filling production line, realizing consistent production rhythm and ensuring no pause or backlog in the whole production process of the filling production line.

The high-precision labeling module improves the overall packaging grade of products and enriches the functional advantages of the filling production line. The filling production line adopts photoelectric positioning and visual recognition technology, which can accurately identify various bottle shapes such as round bottles, square bottles and special-shaped bottles, and complete single-sided, double-sided and full-circle labeling operations. The labeling effect is flat, wrinkle-free and offset-free, with a labeling qualification rate of over 99.8%. The labeling parameters of the filling production line can be adjusted quickly, realizing rapid switching of multiple label specifications and packaging styles, and greatly improving the flexible production capacity of the equipment.

Intelligent operation and low maintenance cost make the filling production line suitable for long-term large-scale production. The filling production line is equipped with a humanized touch control system, which supports one-key parameter setting, real-time production data monitoring, automatic fault alarm and data statistics functions. The operation is simple and intuitive, reducing professional threshold and labor cost. The modular detachable structure design of the filling production line facilitates daily cleaning, equipment maintenance and parts replacement, effectively reducing equipment failure rate and downtime, and ensuring long-term stable operation of the production line.

The filling production line has a wide range of industry adaptability and can meet the packaging production needs of food and beverage, daily chemical cosmetics, pharmaceutical health care, fine chemical and other industries. Whether it is mass production of standard products or flexible production of multi-variety and small-batch products, the filling production line can achieve excellent production results. Meanwhile, the filling production line supports customized functional expansion, which can be matched with auxiliary modules such as bottle washing, drying, inkjet coding and sorting to build a one-stop full-process packaging solution.

In terms of production efficiency, the integrated filling production line increases the overall production efficiency by more than 30% compared with the traditional discrete production mode. The fully automated operation reduces manual intervention errors and material loss, significantly improves product qualification rate, and helps enterprises reduce production costs and improve comprehensive benefits. With the in-depth development of industrial intelligence, the high-efficiency and high-precision integrated filling production line will continue to lead the upgrading of the liquid packaging industry and provide strong equipment support for enterprises' high-quality production.