AUCHAN

Driven by the diversified and personalized development of the consumer market, liquid packaging products are evolving towards multiple specifications, small batches and high quality. Traditional single-function packaging equipment has limitations such as single adaptation, cumbersome model switching and low production flexibility, which can no longer meet the rapidly changing market production needs. The three-in-one filling, capping and labeling production line relies on flexible intelligent technology to realize integrated and intelligent packaging operation, and the optimized and upgraded filling production line has become an essential core equipment for modern packaging enterprises to enhance market competitiveness.

Flexible production capability is the biggest highlight of the new generation filling production line. Different from the fixed design of traditional filling equipment, the filling production line adopts parametric modular design, which can realize rapid switching of bottle types, filling capacities, cap specifications and label styles without replacing a large number of accessories. The filling production line can adapt to liquid materials of different viscosities and container products of different sizes, perfectly matching the market's small-batch, multi-variety and fast-updating production mode. The powerful flexible adaptation ability of the filling production line greatly shortens the production debugging cycle, improves the enterprise's market response speed, and effectively solves the pain point of single production mode of traditional equipment.

The full-closed automatic operation system of the filling production line realizes unmanned and standardized production of the whole process. The filling production line completes all links from automatic bottle conveying, precise positioning and quantitative filling, to intelligent capping, sealing detection and precise labeling in a closed loop. The whole process does not require manual handling and intervention, eliminating production errors and secondary pollution caused by manual operation. The seamless docking of each functional module of the filling production line makes the production rhythm more stable, the process flow more smooth, and the production standardization degree greatly improved, laying a solid foundation for high-quality product packaging.

The upgraded precision filling system further optimizes the production performance of the filling production line. The filling production line is equipped with an intelligent dynamic metering filling device, which can independently adjust the filling speed and flow according to the material characteristics. For high-viscosity materials such as lotions and pastes, slow and uniform filling is adopted to ensure full and consistent filling; for low-viscosity materials such as potions and beverages, fast and anti-splash filling is realized. The high-sensitivity sensing system of the filling production line monitors the filling volume in real time and dynamically corrects parameters to ensure that the filling accuracy of each product is consistent and stable, realizing zero-error fine filling.

The self-adaptive intelligent capping system improves the sealing quality and stability of the filling production line. The filling production line adopts flexible bottle body clamping and cap positioning technology, which will not damage the bottle body and thread mouth, and is compatible with glass, plastic and other common container materials. The built-in torque feedback system of the filling production line can intelligently identify the cap tightness, automatically adjust the tightening force, and uniformly control the sealing standard of all products. The capping module operates synchronously with the filling and labeling modules of the filling production line to ensure coordinated operation of the whole line, avoid process congestion and idle equipment, and maximize production efficiency.

The visual intelligent labeling system enhances the refined packaging ability of the filling production line. The filling production line is equipped with high-definition visual positioning and detection equipment, which can accurately locate the labeling position of various irregular bottle bodies. It supports multiple labeling forms such as single-sided labeling, double-sided labeling and wrap-around labeling, and is compatible with self-adhesive labels, anti-counterfeiting labels and transparent labels. The labeling speed and accuracy of the filling production line can be intelligently matched according to the production beat, which can meet the dual needs of high-speed mass production and high-precision fine packaging, and effectively improve the appearance quality and market recognition of products.

The filling production line has excellent safety, stability and energy-saving performance, adapting to long-term industrial production scenarios. The whole machine of the filling production line is made of high-quality 304 stainless steel, which is corrosion-resistant, easy to clean and durable, and can adapt to complex production environments such as high humidity and multiple dust. The filling production line is equipped with multiple safety protection mechanisms such as no-bottle stop, no-cap alarm, overload protection and fault self-inspection, which can effectively avoid production safety hazards and equipment failures. In addition, the frequency conversion energy-saving technology adopted by the filling production line can adjust the operating power on demand, reducing energy consumption by more than 20% compared with traditional equipment, realizing energy-saving and environmentally friendly production.

The digital management function empowers the intelligent upgrading of the filling production line. The filling production line is equipped with an intelligent data management system, which can automatically record core production data such as output, qualification rate, operating status and fault records, and generate real-time production reports. Enterprises can realize full-process traceability and refined management of production through the data platform of the filling production line, which is convenient for optimizing production processes and improving production efficiency. The powerful expandability of the filling production line can meet the continuous upgrading needs of enterprise production, and provide long-term stable equipment support for enterprise capacity expansion and product iteration.